Lupton and Place Gravity Diecasting
What is gravity die casting?
Gravity die casting is a manufacturing process that produces a high volume of precise metal parts using only the force of gravity. Rather than injection under high pressure, molten metal enters the mould through a downward sprue using a ladle or vessel. The mould is then tilted using modern machining and technology to ensure the die cast fills and the final parts are precise.
Unlike other die casting processes, this method produces enduring components with minimal porosity, if any at all.
For more information, don’t hesitate to speak with our experts on 01282 422361 and they’ll be happy to assist you.
Our Technology
Our considerable investment in tilt-gravity plant and technology, linked to years of experience in Gravity casting, ensures cost-effectiveness and product consistency through effective process control.
The same combination of plant and skills also allows the use of a variety of alloys without limiting batch quantities. A wide range of product sizes can easily be made using the Gravity Die Casting Process and sand cores for internal profiles where required.
Total flexibility in our bulk melting facility enables several alloys to be cast, including LM4, LM6, LM25 and A356. Alloys are delivered to each casting station having been analysed and flux-degassed, ensuring optimum conditions for Gravity casting are reached.
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What metals are used in Gravity Die Casting?
The metals that tend to be used in gravity die casting are non-ferrous alloys. Examples of metals that are seen as non-ferrous are aluminium, copper and zinc (these metals are also frequently used in gravity die casting). Because they do not contain iron, they have a higher resistance to corrosion or rust. This makes them perfect for outdoor applications. They are also not magnetic, which is helpful for electronic applications.
What are the advantages of Gravity Die Casting?
There are a number of advantages associated with the process of gravity die casting. Firstly, this process has a significantly high production rate. This means that hundreds of parts can be created and prepared each day for purchase and distribution.
Parts can be made in a variety of different shapes, ranging from extremely simple to highly complex – there are no restrictions and, hypothetically, any shape can be created to meet the customer’s needs. Multiple finishes are available, allowing for surfaces to be either smooth or textured depending on customer requirements. Gravity die casting also produces parts with impressive dimensional accuracy. This, in turn, offers parts with good durability.
Is the gravity die casting process cost-effective?
Aluminium gravity die casting is cost-effective for medium to high-production product runs.
With high-volume output, manufacturing costs, such as the price of the die, metal alloys and production time are spread over numerous units and become lower.
Cost per unit increases when a lower volume of metal parts is needed due to the higher initial cost of the gravity die.
Want the guidance of an experienced manufacturer to help you decide if gravity die casting is the most suitable option for you? If so, get in touch today and we’ll get back to you.
What parts can be made using gravity die casting?
Gravity die casting is utilised to produce parts with complex designs and exceptional corrosion resistance for many diverse applications.
As the gravity die or mould is designed according to the part that needs to be manufactured, gravity die casting can be used to produce almost any component.
Examples of metal parts include:
- Automotive parts
- Aerospace components
- Military equipment
- Consumer goods and tools
- Medical instruments
- Plus much more!
Thanks to this process’s high production volume, you gain a large quantity of parts in a short time frame.
Get in touch today to discuss your needs.
Is gravity die casting accurate?
Yes – the gravity die casting process is used across a multitude of industries as it repeatedly produces dimensionally accurate and highly detailed metal components.
The tilt gravity plant and technology we utilise here at Lupton and Place help to boost precision, as the molten metal fills every contour of the die, forming complex shapes easily and efficiently.
What’s more, as production rates are high with gravity die casting, you gain hundreds or thousands of exceptionally accurate and consistent metal parts in a short space of time.
For dimensional accuracy and a better surface finish, opt for gravity die casting at Lupton and Place today – call us on 01282 422361 for a bespoke quote.
Why use Lupton & Place for Gravity Die Casting?
Lupton & Place have been at the forefront of the European die casting industry for over a century and, as such, we have decades of experience in gravity die casting.
As part of our reliable gravity die casting service, we take your requirements into consideration and are able to produce a wide range of products in a wide range of shapes and sizes.
We always ensure that the alloys we use are analysed and flux-degassed before being delivered to casting stations, thus ensuring they are in the best condition for the gravity die casting process.
What is diecasting used for?
Diecasting sounds like a complicated process if you have never come across it before, but in the right hands it can help your business immeasurably.
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Company Details
Lupton & Place Ltd
Athletic Street
Burnley
Lancashire BB10 4LR
Tel: +44(0)1282 422361